Weiler Process Solutions:
Bringing Process, Expertise, and Partnership Together.

In today's competitive manufacturing landscape, improving high-volume production processes is crucial for a business to meet the demands of its customers and achieve profitability goals. When it comes to surface conditioning, having a partner you trust is crucial to realizing your continuous improvement objectives. 

The Weiler Process Solutions (WPS) program delivers customized solutions based on your specific application needs. The program leverages the latest technology and on-site technical expertise to optimize high-volume production manufacturing processes for customers. WPS makes it easier to achieve your cost savings and productivity improvement goals. 

WPS is designed to identify opportunities to make improvements that will immediately impact your business by driving down the total cost per part, increasing productivity, or both. Through the WPS program, Weiler Abrasives brings technical support and experience to your facility and works with your team to develop a tailored solution that achieves your objectives.  

Benefits of WPS:

  • Reduce cycle times and eliminate production bottlenecks to improve throughput 

  • Reduce total cost per part 

  • Minimize rework and reduce waste 

  • Improve energy efficiency and sustainability for your business 

  • Reduce working capital commitment by optimizing consumable inventory 

  • Reduce process variability to improve part quality and consistency 

When you partner with Weiler Abrasives, our goal is to understand your objectives and offer a solution to achieve them holistically and economically. Whether investing in new machines or optimizing what you have, WPS helps bridge the gap between your current capabilities and your operational objectives. Helping you get from where you are to where you want to be. 

WPS Process Includes:

WPS Process

  • Understand Your Objectives: We start by understanding your unique priorities and goals. 

  • Custom Design: Our expert team designs tailored solutions to meet your specific needs. 

  • Initial Setup: Machine parameters are optimized for the abrasive or brush and an initial test is performed to confirm design.  

  • Confirm Results: An extended check test confirms the results in production 

  • Seamless Implementation: Develop a conversion plan for a smooth implementation of products and improvements in your operations. 

  • Continued Partnership: Regular touchpoints provide ongoing technical support after the sale  

Schedule an On-site Consultation 

Continuous improvement doesn't have to be challenging. Talk to a Weiler Abrasives expert today to unlock your business's full potential with a WPS consultation. 


WPS Flyer

WPS In Action

Organic Segments Case Study

The Weiler wheel improved grind time by 1,494 hours annually.

Hot Mill Roll Grinding Case Study

Weiler Roll Grinding Wheel significantly increased G-Ratio and reduced abrasives consumable cost by 45.77% annually.

Helical Gear Grinding Case Study

This Gear Grinding application increased the output by 28% eliminating the bottleneck to meet production demands.

cost savings

“I consider Weiler to be a long-term partner. Their history of meeting our specific application needs has been world-class.”  

– Gary S., General Manager, Rolling Operations