The Proof: Measured Savings Across Real Manufacturing Floors
From quick product improvements to full assessments, we deliver measurable results across operations of all sizes.
Not Every Win Looks the Same. And That’s the Point.
Some partners uncover six-figure annual savings. Others improve throughput, reduce changeovers, or extend wheel life with the right product and guidance.
What matters isn’t the size of the win, it’s that it’s real, measurable savings that reduce total operating costs and allow you to invest back into your business.
*These results reflect different operations measured over the lifetime of our Weiler Consumable Productivity Program (WCP).
We guarantee the numbers
We don't rely on provider promises. Every saving metric displayed here is quantified by our Weiler Consumable Productivity (WCP) program. Our experts install real-time monitoring to measure grain retention, cut rate, and actual labor reduction on your floor, ensuring the ROI you see here is the ROI you get.
| Industry | The Challange | The Solution | Savings Achieved |
|---|---|---|---|
| Metal fabrication | Cleaning room bottleneck on high-temperature alloys (Inconel, Waspaloy), leading to labor shortage and slow throughput. | On-site WCP to develop a custom bond formula for the cup wheel. | $125,000 total annual impact (998 man-hours saved, 62% more material removed). |
| Low cut rate and operator fatigue. | High annual consumption of cutting wheels (7,200/year) and long downtime for wheel changes. | Tested and implemented the Tiger Zirc rail cutting wheel on-site. | $54,000 estimated annual savings; 50% more cuts per wheel and 33% reduction in annual changeovers. |
| Risk of gouging the base metal. | Need to reduce abrasive spending and increase efficiency when removing mill scale and deburring. | Switched to Tiger Ceramic grinding wheel after on-site testing and WCP data review. | $9,000 annual abrasive spending reduction; 13% faster cut-rate and 22% longer wheel life. |
Real-world results that deliver real impact.
We leverage our expertise and the Weiler Consumable Productivity (WCP) program to measure cut rate, product life, and labor impact directly in the operation, so the data translates to a tangible ROI.
Heavy Equipment Case Study
The Problem: Grinding inefficiencies caused disc loading, inconsistent finishes, and lost productivity.
What We Did: Introduced 3D MAX Ceramic Resin Fiber Discs to increase cut rate and disc life, and switched to a stiffer backing pad to optimize grinding results.
The Results:
Pressure Vessel Case Study
The Problem: The company needed to increase production of storage tanks to keep up with growing demand, and weld prep was a bottleneck.
What We Did: Conducted on-site testing, beveling the edge of steel plates. Provided Tiger Ceramic grinding wheels are the best option to increase productivity and reduce changeovers.
The Results:
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